Formed Products Line
- Cooked hamburgers (beef and chicken).
- Premium and mass-market raw hamburgers.
- Breaded cutlets and nuggets.
- Cooked breaded products.
Índice
Formed and Frozen Meat Products
Industrial processing of hamburgers and breaded products for Peru’s leading brands, as well as white-label developments. CFS, ULMA, ROSS, and Power Grind technology powering a high-productivity continuous operation.
A Plant Designed to Scale
Our Formed and Frozen Meat Products unit operates in a 1,152 m² area dedicated to the industrial processing of hamburgers and breaded products, with additional surrounding rooms of approximately 238 m² available to automate parallel lines and expand into new categories.
It is the group’s youngest and most dynamic unit: launched 2.5 years ago, and in 2023 it opened its breaded products line with a capacity of 140 t/month.
What We Produce
We operate two major production lines that cover the main formats within the processed meat category.
Chopped and Breaded Products Line
- Raw breaded products.
- Cooked breaded products.
- Breaded strips, chicharrones, and bites.
- Cooked products for private label and white label.
Installed Capacity
Cooked Hamburgers
Average capacity of 27 tons/day, mainly across beef and chicken lines. The chicken line includes an additional breading process that determines forming speed.
Average capacity of
27 t/day
Raw Hamburgers
Actual weekly production capacity of 6 tons, supported by a 500 kg/h forming machine and manual packaging operation.
Opportunity to automate packaging through flow-wrap technology.
Available infrastructure to scale up to continuous production.
Breaded Products
Nuggets Line:
800 kg/h
Esmeralda's breaded products line:
400 kg/h
Specialty products (strips, chicharrones, bites):
400 kg/h
Available Presentations
We work with a broad portfolio of presentations for retail, foodservice, and white label.
Cooked Hamburgers
Packages
12 units
965 g
Packages
14 units
850 g, 952 g y 994 g
Packages
4 units
342 g y 424 g
Raw Hamburgers
Packages
12 units
825 g y 896 g
Packages
8 units
512 g
Packages
4 units
256 g
Shrink-wrapped boxes
4 units
600 g
Quality and Compliance
We operate under national certifications that guarantee the safety of every batch produced.
- HACCP Certification
- DIGESA
- Active roadmap for ISO 9001 implementation for management purposes
We Work with the Country's Leading Brands
Additionally, we serve chains such as Practifood, Oregon Foods, Tottus, and Avinka through specific projects and white-label developments.
Ready to Export
Yes, We export.
We have the documentation, processes, and certifications required to ensure compliance with national and international regulations on every shipment.
What's Next
Our formed products unit is undergoing major expansion, with a focus on four strategic fronts:
Development of private-label products.
Development of new products by category.
Volume increase based on demand.
Active outreach to new domestic and international clients.
Automation of primary packaging with flow-wrap technology.
New cooked meat products line for private label and third-party brands, with a projected capacity of 10 t/day (300 t/month).
Let's Design Your Processed Meat Products Together
If your company is looking for a manufacturer with capacity, modern equipment, and proven experience in private label and white label, let’s talk.
We support you from formulation through to final packaging.
